Hydraulic clamp systems hydraulic clamping solutions for cnc. Our extensive range offers the right clamping system for every need including mechanical, hydraulic and pneumatic clamping technology, magnetic and vacuum clamping systems as well as highprecision zeropoint clamping systems. Destaco hydraulic clamping products provide powered workholding solutions where greater clamping forces combined with fast, repeatable and reliable actuation are needed, such as those faced in the modern machine shop. Product information contained herein is subject to. Now in our 58th year, hydrocraft is proud to present this catalog of seven separate and unique clamping systems. Hydraulic piping standard handbook is intended for professionals working within industries where hydraulic piping is used. We use our own products within our own manufacturing processes, so we are constantly striving to develop even more effective workholding elements that will drive productivity. Hydraulic cylinders 9720 hydraulic components 1018 power units pumps 802. Apr 07, 2016 fixture table, making welding fixtures, diy welding fixture table. Constant innovation and high product quality have resulted in rapid acceptance by the automotive and aeronautical industry.
The combination of metal springs, polymer dampers and hydraulic clamping technology optimally reduces axial and radial forces this allows tool wear to be reduced by up to 75 percent. The hydraulic clamping systems from amf include a wide range of components, which in turn are available in many different designs. Mytechydraclamp has developed a broadly diversified product line offering complete solutions for a variety of application cases in all areas where workpeice and tool clamping are required. The workpiece is loaded via a headstock sleeve and the tailstock center. We carry a wide variety of clamping components inch and metricbased, precision 7 mpa 70 bar hydraulic clamping systems and professionalgrade pneumatic workholding. The selflimiting clamping system for quickrelease taper tools developed by berg spanntechnik is used in conjunction with the proven ssk clamping sets. With todays sophisticated machines making tool changes in fractions of a second and cutting at speeds we once thought nearly impossible, the speed and quality of part clamping is the next most important opportunity for time savings and productivity improvement. Design and fabrication of hydropneumatic clamping system synopsis this project deals with the design and fabrication of the hydro pneumatic vice with an airtohydraulic pressure booster, the hydro pneumatic vice is capable of holding small and minute work pieces with a large force thus enabling accurate and precise operation.
It is general use type of clamp with powerful clamping force, sufficient rigidity to impact and large clamping stroke. Hydraulic clamping fundamentals rev d 1 of 40 fundamental technical hydraulic clamping information this is an uncontrolled document provided for informative purposes only. Hydraulic expansion arbors hydraulic expansion chucks with geared expansion sleeve. This reduces the space required for the swing operation to a minimum, allowing, for example, swinging into small intermediate spaces and even clamping workpieces in narrow ridges. Although you might not think of it right away, assuring adequate tube line support is critical to keeping hydraulic, pneumatic or lubrication systems efficient, leakfree and easy to maintain. Mini compact clamps mini compact clamps are designed for application in hydraulic clamping fixtures where oil supply is effected through drilled channels in the fixture body. We at monroe touch your life every day in the house that you live in, the way you get to work, and how the things you buy are made.
Hydraulic clamping tools gear grinding hydraulic clamping chucks for shaft parts with geared shaft parts the bearing seat is frequently used as a clamping location opposite drawing. Hydraulic and pneumatic clamping products supplied by e. Note evacuating chips from around shaft and cylinder body will increase the life of. The single cylinder design powers of these hydraulic clamp systems use both the swing and clamp force cycle for an increased hydraulic clamping solution. The clamping system can be connected to any pneumatic, hydraulic and electrical network. Hydraulic expansion arbors hydraulic expansion chucks.
Pdf kurt hydraulic clamping systems sebastian deossa. Kosmek clamping system enables boltless automation making loading and unloading workpieces easier with our swing clamps, link clamps, work supports, hole clamps, pallet clamps, locating application, push and pull cylinders, and a full line of hydraulic valves. A clamping system that uses highpressure liquids to power clamps and hold a work piece in place. With the guhrosync clamping system, guhring provides a synchro tapping chuck combining the advantages of hydraulic and synchro clamping technology and optimally compensates machine deviations now also with sk, masbt and straight shank. Beckwood offers dozens of qdc systems to help with tool changeover, such as. The system the power sources, clamping elements and accessories shown in this catalogue are products which meet all the demands of modern clamping systems. Double acting hydraulic control of clamping and unclamping. Design and fabrication of hydropneumatic clamping system. Pdf failures in workpiece positioning influence the machining conditions and outcome of machine tools directly. The machining process of a complex part is to be designed by using hydraulic clamping system. Wilson tools power clamping options seat and clamp tooling at lightning speed.
Drawback no hydraulic pressure no clamping pressure. We offer a variety of hydraulic and workhold clamping components, power sources and accessories that are ideal for retrofitting or updating simple. Clamping technology, such as zeropoint clamping systems. Simeth ensure repeatability of clamping and consistent clamping forces to avoid part movement and tool breakage. Video smart hydraulic actuators for metal forming and fabrication. The workpieces are manually placed on a study rest. Hydraulic clamping and spring return for unclamping to original home position. A hydraulic clamping device for the axial clamping of bodies of rotation, especially tools, onto a revolving mandrel is provided. The variant bkzcp is equipped with a parking station and the variant bkzc.
This system is called the multiclamp and is the industry standard in clamped breakpoint systems. Fixture table, making welding fixtures, diy welding fixture table. The object of this book is to teach you more about hydraulics and its. The new expressrail hydraulic clamping system from wilson tool enables press brake fabricators to reduce the number of steps in their tooling setups and changeovers thus maximizing productivity. Hoist system accumulator that absorbs shocks and reduces the clamp force required to handle the load. Expressrail hydraulic clamping from wilson tool youtube. Application the selflimiting clamping system for coromant capto tools developed by berg spanntechnik is used in conjunction with coromant capto clamping sets. This handbook offers relevant information in one package for anyone installing or using nonwelded hydraulic piping systems.
A large number of electro hydraulic ha or air hydraulic power stations hal are available depending on the use of the clamping elements andor hydraulics on the press plunger or on the table, as well as the. Clampmax units come built with daikin and ifm iot technology and offer many customizable features for any project type. Once a proper tube line routing design is identified, the support system, or tube clamping, for this design needs to be laid out as well. The hydraulic swing clamp with sturdy swing mechanism can be directly connected to the lowpressure hydraulics of the machine tool. This handbook gives easytouse guidelines and compiles all relevant information in one place. In most cases, these benefits reduce costs for manufacturers allowing them to justify the initial investment for a hydraulic clamping system. Micromat swing clamps require not overload protection, as their design nearly eliminates the possibility of damage caused by collision during the swing operation. Innovative clamping systems and tool holders guhring. Hydraulic clamping system with sensor integration was invented by berend,dahlmann and kiesner 5 6. While its output flow is dependent on the incoming flow rate, the output flow will be reduced to allow for the system pressure intensi. Back pressure is the resistance to flow generated by the devices and the piping in a hydraulic system. Vibration dampening tube line failure can be caused by fatigue due to mechanical vibration. It is an economical clamping system that limits the speci.
Basic components and its functions of a hydraulic system. Tasks of a hydraulic installation hydraulic systems are used in modern production plants and manufacturing installations. Video 4axis platform lift system with synchronized motion control. Pdf sensor integration for a hydraulic clamping system. With todays sophisticated machines making tool changes in fractions of a second and cutting at speeds we once thought nearly impossible, the speed and quality of part clamping is the next most important opportunity for time savings. In addition electric booster and hydraulic pump are used to air operated booster system. Monroe is a manufacturer of high quality hydraulic clamping products. Load cushion wireless pressure monitor is a system to monitor the hydraulic pressure in the clamping cylinders of an attachment on a real time basis. Kurt workholding hydraulic clamping solutions offers a wide range of swing clamps that have clamping capacities of 475 lbs. We offer a variety of hydraulic and workhold clamping components, power sources and accessories that are ideal for retrofitting. Pfas variety of clamps and flexible heights cover all the options.
Hydraulic clamping systems a full range of swing cylinders, workholding cylinders, applicator cylinders etc. Control clamp force automatically and reduce product. Hydraulic clamping technology from amf for every use. Pressure converter, pneumatichydraulic, single action. The pcb fine piercing system uses airdriven hydraulic pumps resulting in very high clamping pressures, high energy efficiency and convenient automated operations. Steep taper hydraulic selflocking clamping systems. Jul 05, 2016 although you might not think of it right away, assuring adequate tube line support is critical to keeping hydraulic, pneumatic or lubrication systems efficient, leakfree and easy to maintain. Radial and axial inaccuracies with threading operations endanger the quality of components.
The hydraulic fluids represent the medium for power transmission. Model model clamping force at 70 bar kn clamping strokemm swing total strokemm oil capacity clampcm. In this solution the wedge drive itself is rigidly connected to the clamping set via a drawbar. Clampmax hybrid hydraulic systems offer a longlasting and costeffective alternative to the throwaway systems used on most clamping workholding machine applications. Can be clamped and unclamped with a solenoid valve or directional valve. Hydraulic clamping fundamentals aug 09 rev d 5 of 40 hydraulic oil oil intensi. This is most often of concern, but not limited to, systems. It has a base body fixed to a mandrel and a rotary piston which is suspended in a floating manner inside the base body and is axially slidable relative to the base body via a closedcircuit hydraulic system and setscrews. Berg capto hydraulic selflocking clamping systems 291shrcapto print data sheet.
Individual clamping tools according to customers specific requirements. By hydraulics, we mean the generation of forces and motion using hydraulic fluids. Pascal mold clamping system model modelgsc elcb it is a valve unit combined with solenoid valve and pressure switch. Accumulator is installed between clamps and power source which maintain the necessary pressure when power is disconnected. This means that we are able to offer fully developed technology with different features tailored precisely to the needs of the different areas of use.
Hydraulic clamping tools about us the combination of innovative technologies, modern manufacturing techniques and highlyskilled employees is the basis of our constant quality and consistent process capability. Clamping of tube lines serves three purposes, each discussed below. Product information contained herein is subject to change without notification from vektek. Hydraulically clamped fixtures have many advantages over manually clamped fixtures. Roemheld is a leading innovator in hydraulic workholding and handling solutions.
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