This product is the new industry leader in uv ink removal. A flexographic inking system is sometimes known as an anilox system the purpose of the anilox roller is to pick up ink from the fountain roller or, in some configurations, directly from the ink fountain and deliver a. Anilox roller cleaning equipment on sales quality anilox. The anilox roller is designed to be used for specific media transfer in a printing or coating. Mobile cleaning the equipment for safe and ecofriendly. Engraved with cells that act as the carriers of exact quantities of ink, the anilox roller must maintain its integrity through cleanliness. Cobra restore your anilox volume cobra the gold standard in anilox deep cleaning unclogging gel for ceramic anilox rolls only. Utilize this calculator to assist when designing a banded roll for trial. See who you know at anilox roll cleaning systems, inc. The purpose of the anilox roller is to pick up ink from the fountain roller or, in some configurations, directly from the ink fountain and deliver a predetermined, metered, uniform amount of ink to the rubber printing plate. Yet the crystal size allows the media to penetrate the smallest cell opening. The key factor in metering ink in the flexographic printing process is the anilox roller. Our services are proven, safe on all roll surfaces. Importance of a clean anilox roll and an environmentally safe.
The system features two rubber rollers at the bottom of the cleaning tank with the anilox rotating on top. Recyls cobra was the first product released by recyl in 1989, being the pioneering invention from recyls founder, pierre chevreux in collaboration with the inventors of the laserengraved ceramic anilox rollers. This lacquer is then transferred from the anilox roller onto the. Sanilox anilox roll cleaning systems from eaglewood technologies set the standard of reliable, environmentally safe anilox roll cleaning systems.
The anilox roller is an integral part of the flexographic printing press. How to clean anilox rollers please visit our websit. The anilox surface is not heated so the risk of damage during cleaning is smaller and the roller can be sent to production right after cleaning. Solvent based inks you must use solvent to rinse the anilox rolls off.
Through our longtime experience we are comfortable with all. Baking soda is a natural for cleaning anilox rolls due to how soft the particle is in comparison to most substrates. We have specialised in laser cleaning since 1994 and in 2003 we have chosen to focus entirely on cleaning of ceramic anilox rollers used in cardboard, flexo, label, and offset printing industry. Printing technology specification pyramid zecher gmbh. Anilox roller cleaner product information article number. Anilox rollers, cylinders and mandrels for wide web printing. L0866965 is a periodical cleaner for the manual cleaning of anilox rollers, ceramic fountain rollers, stainless steel cylinders and chromed sheets, without jackets. Armex anilox roll cleaning formula is specially formulated for use with automated soda systems for anilox roll cleaning. The material used is accugraphic blast media, a specially formulated. Using the anilox roll cleaning brush, provided by cheshire anilox tech. Finest particle with advanced moisture resistance in foil lined packaging.
Laserclean developes and produces laser machines for cleaning of anilox rollers. Thanks to the experience in the field of flexographic machines and to ongoing research and development, celmacchs cleaning products have been studied and perfected in order to ensure the highest level of print q. Skymen ultrasonic anilox roller cleaning equipment anilox roller cleaning machine specifications. Use armex anilox roll cleaner to clean anilox cells by removing dry ink without any damage to delicate cell walls. But the frustration of poor or inconsistent roll cleaning is now a thing of the past, thanks to the new global approach developed by flexomaid tm with stateoftheart innovations. For an optimum cleaning result, we recommend the addition of wash water additive to the washing solution. This website uses cookies so that we can provide you with the best user experience possible. Armex anilox roll cleaning formula is the only blasting media specially designed for cleaning anilox rolls. It has been used for years in the cleaning of anilox rollers.
Using a micro fiber cleaning plate to combat dirty anilox. The fw handy series is the optimal solution for the small label printer. It is designed to deliver a precise and consistent amount of ink to the printing plate. Arc focuses on giving its customer a precise and durable roller. Ideal for use with water, solvent or uv based inks, this cationic compound safely penetrates through ink deposits in less than 15 minutes to fully relieve each and every cell. Anilox spray cleaner chemical spray cleaning for anilox. Project engineers were searching for a replacement for sand blasting. A zoomedin view of anilox cells after cleaning with a micro fiber cleaning plate. Line screen is chosen in direct correlation to anilox volume. We therefore recommend that you subject your anilox rollers to laser cleaning at least twice a year, in order to prevent this occurring. The process usually involves immersing an anilox roll into a tank of water or other solvent. If you love the diy tasks and want to handle anilox roll cleaning manually, you can use quality anilox roll cleaning brushes that can help clear the minute cells in the roller in a safe manner. An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic whose surface is engraved with millions of very fine dimples, known as anilox cells.
For use in automated or semiautomated equipment for thorough cleaning of laser engraved printing rolls with high density cell counts. This recipe is with sodium bicarbonate, not baking powder. Effective and damagefree cleaning with laser is only possible with the right settings regarding, for example, anilox rotational speed, laser beam scan width or feed speed. The cells on the anilox roller can become clogged with ink residues during use, which reduces the volume of the anilox cells concerned. The armex anilox formula is made specifically for use in the sanilox roll cleaning system to remove dried inks, coatings and adhesives from anilox rolls. This innovative patented technology is design to clean and maintain anilox rolls directly on variety of flexo machines downtime free. With both an inpress or offpress option, its the quickest and most efficient roll cleaning system on the market, providing a costeffective alternative to reengraving. The roller is then bombarded with high frequency sound waves which break down the ink or other unwanted deposits, dispersing them into the solvent media. This product raises the standard in large, specialised anilox roll and gravure cylinder cleaning within the print industry and can offer superior and safe cleaning at highly competitive costs. Alphasonics anilox ultrasonic anilox cleaning systems. Surkleen anilox cleaning compound is designed and proven to completely and effectively clean the inside of laser engraved ceramic anilox cells of all wet and dried ink. The truth is, printers have long deserved better cleaning solutions for their anilox and gravure cylinders. Lc1 control cabinet with pc and software, different tank sets for coating.
The anilox roller is often referred to as the heart of the flexographic press. Your anilox roll is cleaned with our mobile cleaning equipment near your printing unit. The media is based on sodium bicarbonate baking soda which is a natural, water soluble, inorganic compound with a soft crystalline structure that makes it an ideal, cleaning agent. The material used is accugraphic blast media, a specially. Anilox roll cleaning for use in automated or semiautomated equipment for thorough cleaning of laser engraved printing rolls with high density cell counts a process when used with the appropriate equipment is capable of restoring original ink volume capacity. For use in automated or semiautomated equipment for thorough cleaning of laser engraved printing rolls with high density cell. Apex international, the anilox roll manufacturer known for its patented gtt technology based on open slalom ink channels, has recently launched its opticlean line of anilox cleaning equipment. It is a cost effective cleaning unit that can be used for both daily cleaning and deep cleaning of aniloxes. Anilox roll cleaning baking soda blasting and anilox.
An engraved metal or ceramic roller used in flexographic printing presses to transfer ink from the fountain roller or directly from the fountain to the printing plate. The anilox roll cleaning plate is made of millions of 50 micronfiber bristles that not only clean the surface, but get deep into to cells. Armex blast media family of products armex soda blasting. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. Our anilox cleaners and anilox roll cleaners are epa recognized as safe and effective for any type of anilox cleaning. The superior uv plus anigel anilox roll cleaning gel is highly concentrated with a powerful blend of safe solvents and active soaps. Anilox cleaning is a simple and safe task when you use any of our many anilox cleaners. Products for inline and offline laser cleaning laserclean. Anilox roll formula blast media the proprietary sodium bicarbonate based media from armex is classified as a food grade product and is 100% watersoluble. Armex soda blasting media when nondestructive cleaning.
Environmentally friendly, no chemicals are used, unlike most alternative methods used for cleaning within the flexographic and intaglio printing industries. Walzenreinigung ultraschallreinigung flexowash zecher gmbh. The alphaplus is a range of bespoke systems created to tackle large anilox roll sizes. Anilox roll cleaning weve been cleaning anilox rolls, flute rolls and sleeves using the armex anilox roll cleaning formula since 1993. The system features two rubber rollers at the bottom of. Make sure to thoroughly dry anilox roller with lint free wipes or rags. It accomplishes this because its surface commonly of steel that has been treated to make it suitable for engraving. We specialize in the cleaning of anilox cylinders, and all types of printing tools and rollers, as our solution is focused on the specific softness required by each type of.
Back to anilox roller and gravure cylinder cleaning systems megan as an anilox roll cleaner, the megan is a floorstanding model that brings together the latest ultrasonic cleaning technology which has come as a result of years of alphasound research. Gardco ceramclean ii, anilox brushes, and sonic wash. From the advent of flexographic printing and anilox roll manufacturing, harper corporation of america has earned the distinction of being the first, the best, and the global leader in new anilox roll products and technologies. As peculiar your printing system may be, and regardless of the quality and printing inks used, ultratecno provides a cleaning solution that minimizes your ink consumption and its internal rejections for quality. Regular anilox roll audits, effective cleaning procedures, appropriate inspection capability and proper identification of roll to job history may have minimized the waste incurred. Sodaworks can clean your rolls on press at your facility, or you can ship them to us for cleaning. Technical calculators manufacturer of anilox rollers for. Flush the chamber as usual and then use a stainless bristle brush in a circular motion with the appropriate cleaner. The cleaning process yields likenew clean rolls and sleeves for superior print quality. In the printing process, the anilox roll is coated in a precise. Once this cycle begins, it does not take long before rolls are being pulled and the machine is down for hours for soda blasting, hand scrubbing, or another time consuming cleaning method. The ink transfer volume of your anilox rolls can be restored to the state of the technically new roll just for 3% of the new rolls price. Try our anilox cleaning gels andor anilox cleaning liquids for the ultimate in anilox cleaning. Supplier of laser cleaning solutions for anilox rollers laserclean is an innovative en forward looking company.
The right engraving technology for each area of application we have the ideal anilox roller engraving to hand. This innovative system is controlled by touch screen operation and offers simple operation. Few basic methods for cleaning the anilox rolls and getting enhanced printing results are as follows. The existing metering rollers are replaced in a coater with a single engraved anilox roller which is saturated with lacquer from an enclosed lacquer chamber. Learn how armex users in the printing industry are able to preserve and extend life of anilox rolls. One cleaning should be all that is needed for the average roll. The armex anilox formula is made specifically for use in the sanilox roll cleaning system to remove dried inks, coatings and adhesives. Cleaning clean the anilox rollers in the press immediately upon stopping the ink flow and roll rotation.
Anilox roll cleaning for use in automated or semiautomated equipment for thorough cleaning of laser engraved printing rolls with high density cell counts utilizes our smallest sodium bicarbonate crystal with our premium moisture control system, providing a powerful yet gentle scouring action that cleans deep into anilox cells removing dry ink. Cleaning method cheshire anilox technology recommends performing the following maintenance regularly weekly or as needed in order to keep the anilox roll clean. When applied at low pressures by the sanilox or saniblast anilox roll cleaning systems, the soft media fractures upon impact with the roll surface. Learn about working at anilox roll cleaning systems, inc join linkedin today for free. Coatings removal on metals aluminum leaving a brushed surface. Instructions for the cleaning and care of anilox rollers zecher. This lacquer is then transferred from the anilox roller onto.
Alphasonics anilox roll gravure cylinder cleaning systems. Importance of a clean anilox roll and an environmentally. Anilox rollers, cylinders and mandrels for wide web. Anilox roll cleaning, uv ink cleaning, anilox roller cleaner. With both an inpress or offpress option, its the quickest and most efficient roll cleaning system on the market, providing a costeffective. Caresonic, units 1 4 cashel road, birkenhead, wirral ch41 1dy. Anilox rollers the heart of the flexo press description. Anilox cleaning, anilox cleaners, anilox roll cleaners.
Wear clean gloves and check the packing mate rials for cleanliness. Removes dried varnish and ink of conventional, solvent based and uv systems. Model anilox roller ultrasonic cleaner jts1018 voltage ac100v120v. The accugraphic standard, a gentle and effective cleaning machine for the flexographic industry, provides anilox ink roller cleaning for flexographic printing rollers. In printing, anilox is a method used to provide a measured amount of ink to a flexographic flexo printing plate. Surface finishing we supply various surface finishes designed to ensure that you will be able to benefit from the high quality of our anilox rollers for a long time to come. Efficient anilox care llc offers alternative method to clean and maintain anilox rolls with the patented microfiber anilox roll cleaning plate. A better way to minimize or eliminate waste is to identify the anilox rolls by serial number and volume. Knowing which anilox rolls have the higher volumes allows.
The special sodium bicarbonate formula is specifically designed for cleaning and renewing anilox rolls and offers the most environmentally safe cleaning process available with no recycling required. Anilox roll cleaning baking soda blasting and anilox roll. In the printing process, the anilox roll is coated in a precise layer of ink that is then transferred to the raised portions of the. It performs when other anilox cleaning paste and gels cant. Anilox roller cleaning machine wenzhou daba machienry co.
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